Details of BURN OUT PRINT
The Burn out chemical (Acid) and working details
as mentioned below:
1.
PC or CVC
fabric.
2.
Paste + Any acid liberating
salt (like Nacl, Na2 so4)
3.
Steaming
4.
Washing (Roubasting wash)
5.
Burnout print complete
Only print technicians will understand the above 5 points.
Please find below the step by step printing process of burn
out print.
1st Step : Develop the print design and screen with the buyer provided artwork.
2nd Step: Knit the fabric with the yarn of following composition a) 60% polyester 40% cotton OR b) 40% polyester 60% cotton Or similar like that.
3rd Step: After complete the kitting of fabric send the gray or scouring fabric to printing factory.
4th Step: Perform the print on this fabric. Here, the cotton part will be destroyed by the acid but polyester portion will be remain same.
5th Step: Then we will dye and finished the fabric as per our require color.
Hope, above description of burn out print is clear to all.
1st Step : Develop the print design and screen with the buyer provided artwork.
2nd Step: Knit the fabric with the yarn of following composition a) 60% polyester 40% cotton OR b) 40% polyester 60% cotton Or similar like that.
3rd Step: After complete the kitting of fabric send the gray or scouring fabric to printing factory.
4th Step: Perform the print on this fabric. Here, the cotton part will be destroyed by the acid but polyester portion will be remain same.
5th Step: Then we will dye and finished the fabric as per our require color.
Hope, above description of burn out print is clear to all.
Now please find below some important points regarding the Burnout
print-
1. Burnout print is not possible on 100%
cotton fabric. Clothes should be PC or CVC
2. 60% polyester 40% cotton is the best
composition for Burnout print.
3. Process loss is very high. More than
35%
4. Single jersey construction is the best construction for Burnout print.
5. If you need the finished fabric with 120 to 130 GSM then you should knit the fabric with 160 to 170 GSM.
6. Burnout print is not only expensive but also lucrative with nice feelings.
4. Single jersey construction is the best construction for Burnout print.
5. If you need the finished fabric with 120 to 130 GSM then you should knit the fabric with 160 to 170 GSM.
6. Burnout print is not only expensive but also lucrative with nice feelings.
When you will calculate the cost of a burnout
printed dress or clothes, please follow the below details-
1. Please add the burnout print price with fabric price.
2. As the sampling cost is very high so also consider it during the pricing.
3. Add process loss 35%
4. Normally the cost of burnout print is $4.5 to $5.0/kg
Please
find below the costing details of single jersey Burnout fabric.
(This is an example only, price may change any time)
(This is an example only, price may change any time)
1. Yarn per Kg = $ 3.60
2. Fabric Knitting = $ 0.15
3. Scouring = $ 0.80
4. Burn Print = $ 5.00
5. Wash = $ 0.80
6. Dyeing = $ 1.50
———————————
Total = $ 11.85/Kg
Add process loss = 35%
The finish Burn out Fabric cost will be = $
16.00/Kg
